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June 2005
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Installing the
Koolance CPU-300-V10 water blocks was one of the hardest parts of the
entire build, but not through any design failings by the manufacturer
themselves. Additional adaptors are required to mount the blocks onto a
Xeon CPU socket, and instead of sending the
Xeon/Prestonia-type brackets I needed, the usually reliable
Tekheads actually sent two
of the Xeon/Nocona style brackets instead. They are very similar,
so I can see how the mistake was made, but the differences become
extremely clear when I tried to attach them to my Prestonia
motherboard... It looked for a while as if the project might be scuppered
almost before it began, but some investigation suggested that the brackets from my previous
heat sinks might be the right height to mount the Koolance blocks as well.
I mixed and matched as appropriate, and as I gingerly tightened down the
ratcheting thumbscrews that hold the entire assembly together it was clear
that it was clear that it was going to work. A long sigh of relief was
breathed, I can tell you... |
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I vacillated over the exact orientation of the blocks
for a while - connectors at the top or the bottom? Facing the same way or
"back to back"? - and as the Koolance FAQs didn't have an opinion one way
or the other eventually I chose the arrangement that allowed the most
aesthetically pleasing arrangement of tubing. After the rather elegant
arch between the two CPUs, first in the sequence after the pump, the flow
divides at a splitter floating just above the second CPU. One half runs
through a matching arch that heads towards the video card cooler,
and the other pipe feeds the hard disk coolers in a curve that matches the
CPU feed. Both circuits merge again at another splitter beside the
motherboard before returning to the radiator.
One important fact to note is that the current
Koolance
documentation is written for the older PC3-720 series, with the
motherboard mounted in the conventional orientation. The Lian Li cases
that the 726/736 models are based on mount the motherboard upside down and
facing the right-hand side of the PC, which means that when the documentation
says that the output from the pump is on the side of the radiator housing
closest to the motherboard, it is wrong. |
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Fitting the water block to the Radeon 9800
All-In-Wonder video card was a touch fiddly, but went smoothly enough in
spite of that. The stock heatsink detached easily once its split pins were
squeezed back together, and having cleaned off the old thermal gunk and
replaced it with some
pointlessly expensive and pretentiously accented
Artic Silver Céramique,
the next step was to install a white foam spacer between the GPU chip and
the surrounding heat spreader. I'm not sure exactly what benefit that
brought, but I couldn't see that it would do any harm, either, so I
followed the instructions.
I'd ordered a number of
different
water
blocks for the video card, as I couldn't afford to leave a vacant PCI
slot next door to it and it wasn't clear exactly how much clearance each
of the designs would need. All three have the same rated 180W capacity,
with the only real difference being the arrangement and style of the
connectors. In the end I used the oldest model, the GPU-180-H06, which has
the lowest profile of all and slipped in neatly without causing any
problems with the neighbouring Adaptec DuoConnect USB2/Firewire card. |
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I attached the water block loosely using the screws and
washers supplied, and this was where the fiddly part came in. Unlike the
current designs with their tool-less compression screw fittings, the H06
design has the old-fashioned barb fittings that require a little circlip
to be cinched around the tube after installation. The best water block
orientation for my system meant that the circlip was partially hidden by
the mounting bracket, and it took three different pairs of pliers before I
found just the right nose shape to reach past the bracket and squeeze the
latch together.
The final step was to fit the bundled RAMsinks onto the
video memory chips, but I actually removed most of those again later on to
provide clearance for various hoses and wires - not really an issue, as
they are only generally necessary if the video card is being
enthusiastically overclocked or if case ventilation is poor. I'm not a big
fan of overclocking (I'd rather just buy a faster component, on the
whole!) and in spite of the system being nominally purely water cooled I
do actually have four 120mm fans - even though they're very low flow units
the fingertip test confirms that there is certainly enough air movement to
keep the passively cooled components comfortable enough. |
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The
Koolance HD-50-L06 hard disk coolers are probably the least critical
part of the system and, indeed, several online pundits have claimed that
they're thoroughly useless. I rather fell in love with the idea when I
first started looking at Koolance hardware, though, and their presence
does mean that I'm perfectly happy turning off the two illuminated case
fans and running just on the gentle draft from the two fans on the
radiator right at the top of the case. I haven't seen any other systems
using the coolers online, to date, so I had to use my imagination when
designing the layout of the tubing. Koolance suggests arches between the
drives, but that layout seemed prone to kinks with such tightly-spaced
drives and, besides, I was mindful of reducing the total length of the
cooling circuit as much as possible. The short links I used seem both
practical and elegant, but installation was another little challenge - I
connected the drives together outside of the case, where I could fit the
pipes most easily, but then discovered that I needed about four hands to
lower the entire stack down into the sliding mounting rails in one go.
There's never a PFY around when you need one!
Unfortunately my early Maxtor SATA drives don't seem to
have the embedded thermal monitoring that more recent devices have, so I
can't tell what temperature they're operating at or even whether the drive
coolers are reducing or increasing the temperature. The latter is not out
of the question, as the water passing through the drive coolers has just
come from a pair of 3GHz Xeon CPUs - but they certainly look good
and as for the other, well, that's what RAID is for! |
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By now it was time for a test of the cooling system, so
before installing any of the drive bay devices or any of the wiring, I
filled the reservoir (such a long cooling circuit used 1½ packs of fluid,
leaving me very glad to have bought an extra one ahead of time) and rather
anxiously powered up the system using the little wire jumper supplied with
the Koolance hardware. When I were a lad, we used
a paperclip, and it
were good enough for us - but the little insulated loop is convenient and
less prone to short-circuits and was a very thoughtful touch.
There was a lot of frothing and bubbling as the air
rose out of the system, and I kept adding more coolant as the various
modules gradually filled up. The hard disk coolers seemed to trap a lot of
air, with more appearing every time I laid the case down on its side to
work on part of it, and one of the CPU blocks developed a little bubble in
one corner that took ages to escape, but with patience and some gentle
rocking from side to side everything eventually settled down very nicely.
Anxious inspection every hour or so revealed no sign at all of leaks,
drips or oozes, so I left the pump running overnight and called it a day. |
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